Glass Replacement
| 1. |
Remove the cover (A).

|
| 2. |
After loosening the mounting screws, then
remove the movable glass (A).
| •
|
Do not damage the
screws. | |

|
| 3. |
Installation is the reverse of
removal. |
Motor Replacement
| •
|
Confirm the position of guide whether it
is closed or not when you remove the
motor. | |
| 1. |
Remove the roof trim.
(Refer to the BD group - "Roof
Trim") |
| 2. |
After loosening the mounting screws, then
remove the motor (A).

|
| 3. |
Installation is the reverse of
removal.
| •
|
Make sure to initialize the
motor. | | |
Deflector Replacement
| 2. |
Using a star wrench, the wind deflector (A)
loosening the mounting screw.
| •
|
Do not damage the
screws. | |

|
| 3. |
After loosening the mounting screws, then
remove the wind deflector (A).

|
| 4. |
Installation is the reverse of
removal. |
Roll Blind Replacement
| 1. |
After loosening the mounting screws, then
remove the roll blind lower bracket (A).

|
| 2. |
Remove the roll blind (A) by pulling it at a
right angle.
| •
|
When you removing it, be care of
that an edge (C) is dashed against the frame of vehicle
because the roll blind tension
looses. | |

|
| 1. |
Installation is the roll blind
(A).
| •
|
When you assembly the roll blind
bracket, Install the roll blind by pulling about 15~20cm
(5.9055~7.8740 inch) because the screw (B) is dashed
aginst the roll blind. |
| •
|
When the tension of roll blind is
removed, Push an edge (C), Turn it counterclockwise
19~21, Install it by removing the
push. | |

|
| 2. |
Install the screws to the roll blind lower
bracket (A).

|
Panoramaroof Assembly Replacement
| 1. |
Remove the following items :
| A. |
Front seat
(Refer to the BD group - "Front
Seat") |
| A. |
Rear seat
(Refer to the BD group - "Rear
Seat") |
| A. |
Interior trim
(Refer to the BD group - "Interior
Trim") |
| A. |
Roof trim
(Refer to the BD group - "Roof
Trim") |
| •
|
To protect the interior, cover the
interior before starting removing the
panoramaroof. | | |
| 3. |
Using a star wrench, the wind deflector (A)
loosening the mounting screw.
| •
|
Do not damage the
screw. | |

|
| 4. |
After loosening the mounting screws, then
remove the wind deflector (A).

|
| 5. |
Close the glass
fully. |
| 6. |
Loosen the panoramaroof mounting nut
(A).
Tightening
torque :
19.6 ~ 29.4 N.m (2.0 ~ 3.0 kgf.m, 14.5 ~
21.7lb-ft)
|

|
| 7. |
Disconnect the antenna connector (A) mounting
clips (B).
[Front]

[Rear]

|
| 8. |
Disconnect the connector mounting clip
(B).

|
| 9. |
Using a screwdriver or remover, remove the
roof molding (A).

|
| 10. |
Open the space between chassis and sunroof
using flathead screwdriver, and then cut the sealant of edge using a
tool (09816-2P130) (A).
| •
|
Let the adhesive dry for at least
one hour, then spray water over the roof and check for
leaks. If a leak occurs, let it dry, then seal with
sealant
: | |

|
| 11. |
Open the space between chassis and sunroof
using flathead screwdriver, and then cut the sealant of front using
a tool (09816-2P121, 09816-2P122) (B).
| •
|
This blade has a inclination to
push upward.(09816-2P121,
09816-2P122) |
| •
|
This blade has a inclination to
push downward. (09816-2P123,
09816-2P124) | |

|
| 12. |
Cut off the sealant by pulling the piano wire
(B) around the back panoramaroof assembly (A).

|
| 13. |
Open the space between chassis and sunroof
using flathead screwdriver, and then cut the sealant of side using a
tool (09816-2P121, 09816-2P122) (B).
| •
|
This blade has a inclination to
push upward.(09816-2P121,
09816-2P122) |
| •
|
This blade has a inclination to
push downward. (09816-2P123,
09816-2P124) | |

|
| 14. |
Cut off the sealant by pulling the piano wire
(A) around the back panoramaroof assembly (B).

|
| 15. |
Cut the tape between the panoramaroof and the
body. Remove the panoramaroof (A).
| •
|
When removing and installing the
panoramaroof, an assistant is
necessary. | |

|
| 1. |
With a knife, scrape the old adhesive smooth
to a thickness of about 2mm (0.08 in.) on the bonding surface around
the entire panoramaroof opening flange:
| •
|
Do not scrape down to the painted
surface of the body; damaged paint will interfere with
proper bonding. |
| •
|
Remove the rubber dam and
fasteners from the
body. |
| •
|
Mask off surrounding surfaces
before
painting. | |

|
| 2. |
Clean the body bonding surface with a sponge
dampened in alcohol. After cleaning, keep oil, grease and water from
getting on the clean surface.

|
| 3. |
With a sponge, apply a light coat of body
primer to the original adhesive remaining around the windshield
opening flange. Let the body primer dry for at least 10 minutes
:
| •
|
Do not apply glass primer to the
body, and be careful not to mixup glass and body primer
sponges. |
| •
|
Never touch the primed surfaces
with your hands. |
| •
|
Mask off surrounding surfaces
before
painting. | |

|
| 4. |
Apply a light coat of glass primer to the
outside of the fasteners.
| •
|
Never touch the primed surface
with your hand. If you do, the adhesive may not bond to
the glass properly, causing a leak after the windshield
glass is installed. |
| •
|
Do not apply body primer to the
glass. |
| •
|
Keep water, dust, and abrasive
materials away from the
primer. | |

|
| 5. |
Pack adhesive into the cartridge without air
pockets to ensure continuous delivery. Put the cartridge in a
caulking gun, and run a bead of sealant (B) around the edge of the
panoramaroof (A) as shown. Apply the adhesive within 30 minutes
after applying the glass primer. Make a slightly thicker bead at
each corner.

|
| 6. |
Fix the panoramaroof to center hall (A) of
body, install carefully the panoramaroof to the body
frame.
| •
|
When you install the panoramaroof,
work with mans over
four. | |

|
| 7. |
Check the Clearance and gap for each side
after installing the panoramaroof.
|
Section
|
Gap
|
Clearance
|
Front
edge
|
A-A
|
2.3 -1 ~
0mm (0.0906 - 0.0394 ~ 0
in.)
|
7.5 ±
1mm (0.2953 ± 0.0394
in.)
|
Rear
edge
|
B-B
|
2.2 -1 ~
0mm (0.0866 - 0.0394 ~ 0
in.)
|
6.8 ~
1.5mm (0.0677 ~ 0.0591
in.)
|
Side
edge
|
C-C
|
3.60 ±
5mm ( 0.1417 ± 0.0197
in.)
|
2mm (0.0787
in.)
|

|
| 8. |
Install the nuts (A) to the
panormaroof.
Tightening
torque :
19.6 ~ 29.4 N.m (2.0 ~ 3.0 kgf.m, 14.5 ~
21.7lb-ft)
|

|
| 9. |
Scrape or wipe the excess adhesive off with a
putty knife or towel. To remove adhesive from a painted surface or
the windshield, wipe with a soft shop towel dampened with
alcohol. |
| 10. |
Let the adhesive dry for at least one hour,
then spray water over the roof and check for leaks. If a leak
occurs, let it dry, then seal with sealant :
| A. |
Let the vehicle stand for at least four
hours after windshield installation. If the vehicle must be
driven within 4 hours, it must be driven
slowly. |
| A. |
Keep the windshield dry for the first
hour after
installation. | |
| 11. |
Reinstall all remaining removed parts. Install
the rearview mirror after the adhesive has dried thoroughly. Advise
the customer not to do the following things for two the three days
:
| A. |
Slam the door with all the windows
rolled up. |
| A. |
Twist the body excessively (such as when
going in and out of driveways at an angle or driving over
rough, uneven
roads). | |
| 12. |
Installation the following items.
| A. |
Front seat
(Refer to the BD group - "Front
Seat") |
| A. |
Rear seat
(Refer to the BD group - "Rear
Seat") |
| A. |
Interior trim
(Refer to the BD group - "Interior
Trim") |
| A. |
Roof trim
(Refer to the BD group - "Roof
Trim") |
|
Inspect Glass Alignment
| 1. |
Check for abnormal noise or bending during
operation. |
| 2. |
With the sunroof fully closed, check for water
leakage. |
| 3. |
The roof panel (A) should be even with the
glass (B) weatherstrip, to within the standard value "E" all the way
around. If not, make the following adjustment.
Tightening
torque :
Standard value "E"
[mm(in.)]
(1) Front edge : 1.0 ± 1.0mm (0.0394 ±
0.0394 in.)
(2) Rear edge : 1.0 ± 1.0mm (0.0394 ±
0.0394 in.)
(3) Side edge :0 ± 1.0mm (0 ± 0.0394
in.)
|

|
| 4. |
If the position is not as specified, lightly
loosen the glass adjusting screws (A) to adjust the glass height and
tighten it.
| •
|
Do not damage the
screws. | |

|
How To Initialize Motor
Whenever the battery is
disconnected, discharged or the related fuse is replaced or reinstalled,
the panoramaroof system must be reset according to the procedure
below.
| 1. |
Turn the ignition key to the ON position and
then close the panoramaroof
completely. |
| 2. |
Release the panoramaroof control lever.ing the
switch |
| 3. |
Press and hold the CLOSE button for more than
10 seconds until the sunroof has moved
slightly. |
| 4. |
Release the panoramaroof control
lever. |
| 5. |
Press and hold the CLOSE button once again
until the sunroof do as follows.
| A. |
Tilt → Slide Open → Slide
Close
Then, release the
lever. | |
| 6. |
Reset procedure of panorama system is
finished. |
When To Initialize The Motor
| 1. |
At the time of
manufacture. |
| 2. |
If the Initial setting is erased due to loss
of power. |
| 3. |
After using the manual
handle. |
Operating The Panoramaroof Emergency
Handle
| 1. |
Use the panoramaroof emergency handle to close
and open the panoramaroof manually for the following case
only.
| A. |
To close the panoramaroof before driving
a vehicle in arainy day or on the highway if the panoramaroof
can not be closed due to failure of the panoramaroof motor or
controller. | |
| 2. |
Operating method.
| A. |
Remove the overhead
console |
| B. |
Push the emergency handle up into the
hexagonal drive of the panoramaroof motor. You must push hard
enough to disengage the motor clutch; otherwise the emergency
handle will slip due to incomplete fit in the
motor. |
| C. |
Carefully turn the emergency handle
clockwise to close the
panoramaroof. |
| D. |
After closing the sunroof, wiggle the
handle back and forth as you remove the tool from the motor,
to ensure the motor clutch
reengages. |
| E. |
A 5mm hex socket may be used in place of
the emergency handle, with a” Speeder” type
handle. |
| •
|
Do not use power tools to operate
the panoramaroof. |
| •
|
Damaged to the components may
occur. | |

| |